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Showing posts from April, 2018

How to Reduce the Setting Time of Bending Machines in Metal Plate Processing?

In the past few years, the metal plate processing industry has achieved many technological advances in machine tools and moulds. Now the machine tools can be used to punch, cut and bend with the speed and precision that are beyond the expectation. However, no matter how advanced the new technology is, there are some bottlenecks in the bending workshop or section of the metal plate processing, which even the most advanced factories cannot be avoided. Although these problems cannot be attributed to one reason, the metal processing plant can achieve improvements in many ways, which can help to shorten the lengthy preparation time, improve the efficiency and enhance the comprehensive production capacity. Execute SOP on repeated work Metal plate processing plants now are facing a difficult problem: most of the processing tasks are small, tolerable, and the adjustment of each flight in every 15 times is common, and for many factories, the adjustment time is far beyond the number. Technicians

Factors Affecting The Cutting Quality of Laser Cutting Machine

The nozzle of  laser cutting machine  can assist the rapid gas ejection. It can effectively prevent impurities such as melted up to rebound, and then protect the focusing lens. At the same time, it can control the area and size of gas diffusion, thus further affect the cutting quality of laser cutting machine. At the same time, the size of the nozzle is various according to the thickness of the cutting material. 1. When cutting thin plates (below 3mm).  The nozzle with diameter of 1mm diameter will be relatively fine, and the nozzle with diameter of 1.5mm will be relatively thick, and the corner will be easier to contain stains. 2. When cutting thick plates (above 3mm).  The nozzle of the diameter of 1mm is not very stable. Because at this time, the power of cutting is high, the relative heat dissipation time is longer, and the relative cutting time also increases, the nozzle gas diffusion area with the diameter of 1mm diameter is small, so it is not very stable, but generally, it can

Two Best Solutions to Remove Oxide Coating in Metal Plate Processing

The simplest outline of  metal plate processing  is to process different materials of metals. In the process of metal plate processing, there is a certain requirement for metal materials. Not only the integrity of the metal plate is required, but also the metal appearance, such as whether the metal is over oxidation or not, while in the process of the metal plate, metals are not allowed to be oxidized. In addition, the thickness of the metal is required to exceed the thickness of treated goods; but in reality, there is hardly any metal that has not been oxidized, so how do we need to deal with the oxidized metal? Stainless steel in processing operations is usually treated by rolling, welding, or heating through the artificial surface, to produce the black oxide coating. This kind of gray black oxide coating is strong and contains two kinds components of EO4, NiCr2O4 and NiF. In the past, it was basically eliminated by using hydrofluoric acid and nitric acid for strong corrosion. Howev

Design requirements for bending die in bending machine

We must have a comprehensive understanding of bending machine for better usage, pay attention not only to the machine itself but also the matching bending die. The bending die of the bending machine generally adopts the upward forming method, which needn’t the upper plate and the upper pad. Only when the mold is large, for example, when the height of the die is above 350mm, it will use the upper plate. If the components are small, the hole can be dug directly on the lower die of the  press brake  machines and then bent it by inserting the bending part. When the bending edge is long with the shape bent, the lower mould forming of the lower bending machine is set with inserts, milling the slot on the lower splint and the pinned, then the thickness of the lower splint is 25, the milling groove depth is 7, the insert width is not less than 30. When there is a longer internal bending, it can be referenced by the inner bending die structure. There are also factors to be considered in t

Application of Laser Phase Change Technology in Material Forming

Abstract : The article mainly introduces the characteristics and strengthening mechanism of laser transformation hardening, and the technology of laser surface hardening. The microstructure and properties of steel materials after laser transformation hardening were analyzed, and the research status of laser transformation hardening technology in Material Science in recent years was introduced. Since its advent in the 1960s, laser technology has gained important applications in various industries. In recent years, laser surface treatment technology has not only developed rapidly in research and development but also made great progress in industrial application, which has become a very active and emerging field of surface engineering. Laser surface treatment can not only change the microstructure of the surface material by laser transformation hardening (laser quenching) and surface melting, but also change the chemical composition and microstructure of the surface layer by laser claddin

The Slider Control the Bending Angle of the Press Brake Machine

The application of the  press brake machine  is indispensable in current industrial production, because it is the main operating equipment for the bending of the plate, only after this process has been down can the workpiece enter into the next step. The press brake machine can make use of the pressure the pressure plate puts on the workbench, and find the linear relationship between the design parameters and the deformation through the traditional calculation, so as to realize the bending of the materials. For different types of press brake machines, the requirements of the sheet material and bending shape are different. So, before buying a press brake machine, it is necessary to determine what kind of parts you want to produce, and what kind of materials you will use, then using the machine to bend the sheet into the shapes you desire. Be careful when operating the press brake machine. When bending the plate, the slider will occur elastic deformation, which seriously affects the an

The Fundamental Conditions and the Quality Requirements of Press Brake Machine to Bend the Steel Plate

In order to ensure the precision and quality of the bending steel plates, it is considered that the engineer not only should choose suitable and high-quality press brake machine but also should maintain a horizontal condition of the steel plates while bending them. The engineer must be in strict accordance with the part drawing or the diameter size which is provided by the lofting to line the edges and bend the steel plates. And he must select the appropriate models for the press brake machine according to their size of bending diameter. If the  press brake machine  works for a batch of steel plates, it must try to bend one of these to test its bending quality. The qualified bending steels’ quality of the two sides edges should be mellow and smooth, and the edges’ width and size should meet the requirement of the requirements for steel pipes, etc. If the abnormal situation appears, the engineer need to adjust the press brake machine or the models or choose other ways to solve problems.

Advantages and Disadvantages of Common Oil Pumps in Hydraulic Bending Machine

As a hydraulic device, the interior of the  Hydraulic press brake bending machine  is equipped with the corresponding hydraulic oil pump, which has many types, so what kind of oil pump is often applied in a hydraulic bending machine among gear pump, screw pump, vane pump, plunger pump and so on? The gear pump used in a hydraulic bending machine is simple in structure, good in technology, small in volume, light in weight, easy to maintain and long service life. However, the working pressure is low, while the flow pulsation and pressure pulsation are large, so the volumetric efficiency of hydraulic bending machine will obviously decrease under high pressure without end compensation. The screw pump used in a hydraulic bending machine is also a kind of gear pump, which is simple in structure and light in weight. Flow and pressure pulsations are small, conveying even, without turbulence and stirring, and rarely bubbles produced. The work is reliable with small noise and so on, and its

What Other Special Processing Can the Bending Machine Apply to Besides Bending

Bending machine is able to do conventional plate bending processing, based on that, it can also complete much special processing, such as reaming processing after bending, groove treatment before bending, cutting holes or cutting lines alongside the bending line, using repair processing to make it to the design dimension at the edge of the hole after bending. When  press brake bending machine  doing reaming processing after bending, only one or a few pixels hole to the distance of the bending lines is less than the minimum spacing. When the need for product appearance is strict, in order to avoid material stripping when bending, you can treat the pixel with shrinkage, but there are many procedures to do and the efficiency is low. In actual design, because of the need for structural design, the processing factory usually adopts the groove treatment before bending because the actual distance is smaller than the above-mentioned distance. Since the numerical control bending machine line p

The Factors Affecting the Cutting Quality of Laser Cutting Machines

The  laser cutting machine 's nozzle can help emit gas quickly, which can effectively prevent the sundries and other debris from rebounding upwards, thereby protecting the focusing lens. At the same time it can control the gas diffusion area and size, which in turn will affect the cutting quality of the laser cutting machine. In addition, the nozzle size varies the thickness of the material being cut. 1.In cutting thin plates (below 3mm), Φ1mm aperture nozzle will be relatively fine, while Φ1.5mm aperture nozzle will be relatively thick, and the corner will be more likely to contain stains. 2. In cutting thick plate (above 3mm), the Φ1mm aperture nozzle is not stable when used. Because the cutting power is higher at the moment, the relative heat dissipation time is longer and the relative cutting time is also increased. With a Φ1 mm aperture nozzle, the gas diffusion area of the nozzle is small, so it is not stable, but basically can be used. The Φ1.5mm aperture nozzle has a lar

Application of Laser Processing Technology in Sheet Metal Processing

The laser cutting technology is more cost-efficient than the traditional processing technology and the laser beams are all in the shape of points, therefore it has great flexibility in two-dimensional plane processing. In the laser cutting machine processing, only the cutting head moves, while the workpiece is stationary. There is no need to set up micro-connections, helping the laser in the cutting process is relatively simple. Its computer CAM system does not require the production of a single part machining process. It is only necessary to optimize the layout results and the cutting route, and then start the laser to process it. However, in the multi-functional machine, it is necessary to set the mold, preset the laser cutting route, and set the connection site, and then the next step can be taken. In comparison, the preparation time of the laser cutting process is greatly reduced compared with the laser cutting machine. In practical use, when the laminating machine is processing

Introduction of Mechanical Power Press Machine

1.  The work principle and usage The working mechanism of GLDMA  mechanical power press machine  is the crank connecting rod working principle. With this rigid mechanism, so the slider movement is forced and the number of slider stroke per minute and the motion trail of slider is fixed.Mechanical press is popularly used for sheet stamping, and it is also suitable for shearing, punching, blanking, bending and slight extension. The machine's body can be tilted so that the finished products and scrap material will slide from the mold. Automatic feeding devices can connect with power press, so it's easy to realize semi-automatic work. 2. Lubrication for mechanical press The press adopts distributed lubrication way: the lubrication points are on the left side of the crankshaft bearing, connecting rod, and the guide bushing quality parts on flywheel. User should add oil on each lubrication point before starting the machine. It is necessary to pay attention to the lubricati

How to Regulate the Operation of Iron Worker Machine

Technical Specification 1. Before driving, you should check whether the punching and shearing machine transmission components and the connecting screws and pin shafts are loose. Electrical grounding is intact. 2. Lubricate all departments before starting work, drive for two to three minutes, and work without problems. 3. Do not overload, hardened steel is strictly prohibited punching. 4. Wear gloves and wear labor protection when working. Sandals and slippers are strictly prohibited. 5. When punching and shearing, you must always refuel the punching tools to prevent skewing. 6. Pay attention to the finger safety when feeding, especially when the sheet rushes to the end of the presser foot and cannot press on the sheet, punching, and shearing are prohibited. 7. It is forbidden to disassemble and proofread the cutting edge and die when driving. It is not allowed to strike punches, scissors, and other parts. 8. Strictly control the specification range of the sheet, and pu

What Is Iron Worker Machine

Iron worker machine  is a kind of machine tool equipment that combines various functions such as metal cutting, punching, shearing, and bending. It has the advantages of simple operation, low energy consumption, low maintenance cost, and is a modern manufacturing industry (such as Metallurgy, bridges, communications, power, military and other industries) preferred equipment for metal processing. Combined punching and shearing machine is divided into two types: hydraulic combined punching and shearing machine and mechanical combined punching and shearing machine. Scope of application Ironworker machine is widely used in: 1. Steel structure processing 2. Elevator car and parts processing 3. Trailer --- spare tire parts, trailer hinges, hooks, inserts, tile boards 4. Construction machinery industry --- belt conveyor, processing on the mixing station 5. Agriculture and Animal Husbandry Machinery Industry---Threshing Frame Body, Trailer Body Parts Processing 6. Food

The Working Principle of Plate Rolling Machine

According to the mechanical structure and the number of coils of the plate rolling machine, it is divided into  three-roller rolling machine  and  four-roller plate rolling machine . According to the driving mode of the roller, there are mechanical rolling machine and hydraulic rolling machine. The machine structure is relatively simple. Among the three rollers, there are a pair of side rollers and a top roller, in which the upper roller can move up and down. The structure of the four-roller coiling machine is relatively complex. There are a pair of side rollers and an upper roller and a lower roller. The cost of the coiler is high, but the performance is good, and the quality of the finished product is better. The driving confluence coiling machine mainly includes the pouring device, the transmission portion, the upper roller, the lower roller, and the frame. Its structure is that the opinions of the plurality of transmission portions mesh with the large gears at the ends of the uppe

Knowledge and Application of Sheet Metal Processing

Sheet metal processing is an important process of sheet metal forming, and sheet metal processing factory is also a key technology for sheet metal technicians. It includes both the traditional cutting blanking, cutting processing, bending forming method and the process parameters, and includes a variety of stamping die structure and working principle of the process parameters.It also includes all kinds of equipment and operation method and includes the new punching technology and new technology. Application Shear plate blanking is the first working procedure in the process of sheet metal processing.The accuracy of cutting directly affects the quality behind the process of machining. CNC shearing machine ensures the blanking of the application of the differential size and the work of blanking diagonal. S stamping is an important part in sheet metal processing, and CNC punch can replace the processing power of three punch presses in the past. Productivity has been greatly increase

Aluminum Plate Bending Process Precautions

When the aluminum plate bends, it can break easily, or when it is bent, it will burst through anodizing, and many of the sheet metal processing enterprises are confused, so how can we not break? First of all, we need to know the main reasons for the fracture of the aluminum plate and the following points: 1.Hardness of aluminum plate The aluminum plate is too hard and easy to break. This requires the selection of good aluminum, mainly aluminum plate number, and status. General 1 series, 3 series, 5 series are commonly used;  The hardness of 6 series and 7 series is too high, so it is easy to bend after annealing treatment to O state. And the quality of the aluminum. 2. Thickness of aluminum plate Too thick aluminum plate is not good to bend, use thinner aluminum plate as far as possible. 3. The size of bend R Angle The larger the Angle, the higher the success rate is, so the larger the Angle of R is. 4. Aluminum plate grain direction The bending direction shoul

The Treatment Method of Fiber Cutting Machine with Poor Quality

When the cutting quality of  fiber cutting machine  is not good, the treatment method is solved. For new novices, when the cutting quality is not good, it will be difficult to meet the numerous parameters of how to adjust.Here is a brief introduction to the problems and solutions. The parameters affecting cutting quality include cutting height, cutting nozzle model, focus position, cutting power, cutting frequency, cutting duty ratio, cutting air pressure and cutting speed.Hardware conditions: protective lens, gas purity, plate quality, assembling mirror and collimation mirror. In case of poor cutting quality, the general inspection should be conducted first, and the main contents and order of the general inspection shall be: 1. The cutting height (recommended actual cutting height is between 0.8 and 1.2mm), if the actual cutting height is not allowed, the calibration shall be carried out; 2. Cut the mouth, check the size and size of the cutting nozzle, if it is correct to